Test Case Study of Cheersonic UFM2500P Ultrasonic Swiss Roll Cutting and Packaging Machine for Swiss Roll Manufacturer
Basic Test Information
– Test Equipment: Cheersonic UFM2500P Ultrasonic Swiss Roll Cutting and Packaging Machine
– Equipment Link: Ultrasonic Swiss Roll Cutting Packaging Machine – Cheersonic
– Test Products: Swiss rolls in various flavors including original, strawberry, chocolate, and matcha (with cream/jam filling)
– Test Cycle: 72-hour continuous mass production test
– Test Objective: To verify cutting efficiency, cut surface quality, automatic packaging stability, and improvements in labor and waste reduction.
Existing Production Pain Points for the Customer
1. Easy Sticking and Deformation During Cutting: Traditional knife-cut Swiss rolls are prone to crumbling, stringy fillings, rough cut surfaces, and easy flattening and deformation.
2. Low Efficiency and High Labor Costs: Manual slicing, material handling, and packaging result in fragmented and slow processes, with an hourly capacity of less than 500 rolls and labor shortages during peak periods.
3. Inconsistent specifications and high defect rate: Uneven slice thickness, misaligned packaging, and unstable sealing result in a defect rate of 8%–12%.
4. Difficulty in hygiene control: High human contact leads to a high risk of cross-contamination, failing to meet the hygiene requirements for large-scale food factories.
5. Production capacity bottleneck: Unable to meet the high-speed delivery demands of e-commerce promotions and supermarket orders, limiting capacity expansion.
Testing Objectives
1. Stable production capacity of 1800–3600 slices per hour for cutting and packaging, meeting high-production demands.
2. Ultrasonic non-stick cutting, resulting in smooth, debris-free, non-deformed, and flavor-free cuts, improving appearance and marketability.
3. Achieve fully automated integrated cutting, positioning, and packaging, reducing labor, minimizing waste, and improving standardization.
4. Adaptable to rapid switching between multiple flavors and thicknesses of Swiss rolls, meeting flexible production needs across multiple product categories.
5. Compliant with CE/FDA food hygiene standards, suitable for long-term continuous factory operation.
Testing Process and Key Operations
1. Equipment Deployment: Integrated into the Swiss roll production line, with options for manual or automatic feeding, and interfacing with the conveyor and packaging systems.
2. Parameter Settings: A 7-inch touchscreen allows setting slice thickness, cutting speed, and packaging parameters; automatic frequency tracking, infrared safety protection, and three-level access control (operator/supervisor/technician) are enabled.
3. Batch Verification: Continuous 72-hour full-load operation, covering both regular and sandwich rolls, recording production capacity, cut quality, packaging pass rate, and equipment stability.
4. Data Comparison: Simultaneous comparison of efficiency, quality, loss, labor, and cost between the manual line and the UFM2500P automated line.
Core Customer Feedback
1. Significantly Increased Production Capacity: Stable production of over 2600 slices per hour, easily handling large orders and peak season capacity without the need for overtime.
2. Significantly Improved Quality: Ultrasonic cutting prevents the sticking of cream and jam, resulting in clean and aesthetically pleasing cuts, leading to a significant increase in positive reviews from supermarkets and e-commerce platforms. 3. Significantly Reduced Costs: Labor costs, defective products, and raw material losses are significantly reduced, resulting in a substantial decrease in the overall cost per roll and a controllable payback period.
4. Simple and Stable Operation: One-button parameter adjustment via touchscreen, automatic frequency tracking, and comprehensive safety protection ensure 72 hours of continuous trouble-free operation, making it easy for beginners to use.
5. Obvious Integrated Advantages: Cutting and packaging are completed in one go, making the production line smoother and simplifying workshop management and quality control.
Test Conclusions:
The UFM2500P ultrasonic Swiss roll cutting and packaging machine perfectly solves the core pain points of Swiss rolls, such as sticking to the blade, deformation, low efficiency, difficult quality control, and high labor costs. It integrates ultrasonic precision cutting and fully automatic positioning packaging, offering superior efficiency, quality, hygiene, and cost compared to traditional methods. It can be directly connected to a baking production line and is the preferred automation solution for large-scale Swiss roll production.
Implementation Recommendations:
1. Prioritize the configuration of automatic feeding, automatic frequency tracking, and infrared safety protection to further enhance stability and safety.
2. Use food-grade packaging film and separators to ensure packaging effectiveness and compliance.
3. We provide on-site installation, debugging, operation training, and year-round after-sales support to ensure long-term stable operation.
About Cheersonic
Cheersonic manufactures the leading portioning equipment for bakeries producing fresh and frozen desserts. Since 1998 bakers have used Cheersonic machines to cut, slice and portion cheesecake, pie, layer cake, loaves, butter, cheese, pizza, sandwichs, and more. Cheersonic offers ultrasonic cutting solutions that support start-up bakeries and high production commercial facilities alike. Small standalone machines can be used in manual baking facilities and large inline robotic solutions aid in high speed production.
Cheersonic offers many ultrasonic slicing models, both inline and offline applications, with production speeds of 80 to 1,500 cakes or pies per hour.
Cheersonic’ latest offline introductions include ultrasonic cutting with or without divider inserts between each slice. This improves the quality of the cut and makes for a much better product presentation for the customer. In addition, robotic arm improves the speed, efficiency, and accuracy of the cutting process, producing professional looking products every time.
