Fully Automatic Ultrasonic Cutting and Packaging Equipment for Swiss Rolls
As a core automated piece of equipment at the back end of the Swiss roll production line, this fully automatic ultrasonic cutting and packaging equipment for Swiss rolls, with its integrated functional design and precise technical control, completely breaks through the limitations of fragmented operations in traditional baking production, becoming a key support for modern baking enterprises to achieve large-scale and standardized production. This equipment integrates core functions such as ultrasonic cutting and automatic wrapping/insertion, eliminating the need for manual intervention in key processes. It achieves fully automated connection from semi-finished product to finished product, effectively avoiding efficiency bottlenecks and quality fluctuations caused by manual operation, and comprehensively adapting to the large-scale needs of various baking production scenarios.
Regarding the core cutting technology, the equipment adopts high-frequency ultrasonic cutting technology. Unlike traditional mechanical cutting methods that rely on physical pressure, its core principle is to convert electrical energy into high-frequency mechanical vibration through a transducer, and then transmit the vibration to a dedicated cutting head, achieving “vibration cutting” of the Swiss roll through tens of thousands of micro-vibrations per second. This innovative cutting method fundamentally solves the industry pain points of traditional cutting processes—the lateral pressure generated by traditional blades easily compresses the air pockets inside the Swiss roll, causing the cut to collapse, produce a large amount of debris, and result in filling spillage and material sticking to the blade. This not only affects the product’s appearance and uniformity but also damages the cake’s fluffy texture, significantly reducing the product’s pass rate.
High-frequency ultrasonic cutting technology perfectly avoids these problems. During the cutting process, there is almost no pressure between the blade and the material, allowing it to quickly cut the molecular chains inside the Swiss roll. The resulting cut is smooth and mirror-like, without any debris residue, and there is no collapse or deformation. Simultaneously, the high-frequency vibration of the blade generates a small amount of heat, which slightly melts the surface grease of the material, forming a thin sealing layer that effectively prevents filling spillage. It also achieves a self-cleaning effect, completely solving the problem of blade sticking. This eliminates the need for frequent machine shutdowns for blade cleaning, saving maintenance time and further ensuring production hygiene. More importantly, ultrasonic cutting does not damage the internal air pockets of the Swiss roll, perfectly preserving its fluffy and soft core texture, ensuring consistent taste across every product and significantly improving product quality and market acceptance.
The equipment’s automated operation and precise control capabilities are equally prominent. Employing a PLC + servo control system, it constructs a highly efficient and precise fully automated operation system. It can automatically complete the entire process of feeding, positioning, cutting, wrapping, and unloading without manual intervention, minimizing human error. The PLC control system, acting as the “brain” of the equipment, can preset multiple production parameters. Operators only need to set these parameters via a touchscreen to achieve one-button start and automatic operation, while simultaneously monitoring the operational status of each stage in real time. Abnormal situations are automatically triggered with alarms for timely troubleshooting. The servo system is responsible for precisely executing various operational commands, ensuring that feeding and positioning errors are kept within a minimal range, cutting dimensions are precise and controllable, and wrapping and inserting paper are neat and uniform, effectively avoiding positioning deviations and uneven wrapping issues that occur during manual operation.
In terms of adaptability and capacity, the equipment boasts exceptional flexibility and practicality, accommodating standard Swiss rolls ranging from 60-120mm. Whether standard or customized, sizes can be quickly adapted through parameter adjustments, meeting the diverse production needs of baking businesses. Regarding capacity, the equipment can achieve a stable output of 600-3600 rolls per hour. Businesses can flexibly adjust capacity parameters according to their production scale and order volume, satisfying both the batch production needs of small and medium-sized baking workshops and the large-scale production scenarios of large food processing plants. Compared to traditional manual cutting and packaging methods, production efficiency is increased several times, significantly reducing labor and time costs.
Furthermore, the equipment fully complies with the stringent standards of the food industry in terms of hygiene and stability. All parts in contact with materials are made of food-grade materials with specially treated surfaces, eliminating unsanitary corners and facilitating disassembly and cleaning. This effectively prevents cross-contamination and easily meets relevant food safety production regulations. Meanwhile, the equipment boasts a rational overall structural design, stable and reliable operation, and extremely low cutter head wear. It can operate continuously for 8 hours without frequent maintenance, significantly reducing equipment failure rates and maintenance costs, providing a reliable guarantee for enterprises to achieve continuous production.
Overall, this fully automatic ultrasonic cutting and packaging equipment for Swiss rolls, through its integrated functions, innovative cutting technology, and precise automated control, not only completely solves the pain points of low efficiency, uneven quality, and hygiene hazards in traditional Swiss roll production, but also achieves a triple improvement in production efficiency, product quality, and economic benefits. It drives the transformation of baking production towards standardization, automation, and large-scale production, becoming a core supporting equipment for the upgrading and development of the modern baking industry.
About Cheersonic
Cheersonic manufactures the leading portioning equipment for bakeries producing fresh and frozen desserts. Since 1998 bakers have used Cheersonic machines to cut, slice and portion cheesecake, pie, layer cake, loaves, butter, cheese, pizza, sandwichs, and more. Cheersonic offers ultrasonic cutting solutions that support start-up bakeries and high production commercial facilities alike. Small standalone machines can be used in manual baking facilities and large inline robotic solutions aid in high speed production.
Cheersonic offers many ultrasonic slicing models, both inline and offline applications, with production speeds of 80 to 1,500 cakes or pies per hour.
Cheersonic’ latest offline introductions include ultrasonic cutting with or without divider inserts between each slice. This improves the quality of the cut and makes for a much better product presentation for the customer. In addition, robotic arm improves the speed, efficiency, and accuracy of the cutting process, producing professional looking products every time.
