Coating System for Electrochemical Device R&D
Benchtop Ultrasonic Spray Coating System for Electrochemical Device R&D
The rapid advancement of electrochemical energy conversion devices puts forward higher requirements for precision coating technology in laboratory research and prototype development. As a compact, high-precision and versatile deposition solution, the benchtop ultrasonic spray coating system has become core process equipment for the research and iteration of anion exchange membrane (AEM) and cation exchange membrane (CEM) electrolyzers, effectively solving the technical pain points of uneven coating, low material utilization and substrate damage in traditional coating processes.
This professional benchtop system is specially optimized for catalyst ink coating of key electrolyzer functional layers. It supports precise and uniform deposition of catalyst materials on gas diffusion layers (GDLs), porous transport layers (PTLs) and ion-exchange membranes, three core substrates of electrochemical electrolysis devices. Different from conventional spraying methods, ultrasonic atomization technology generates fine and uniform micro-droplets, which realize conformal, pinhole-free and ultra-thin film coating on porous and flexible substrates, ensuring consistent thickness and stable performance of functional layers.
Tailored for laboratory R&D scenarios, the desktop integrated structure saves experimental space and features flexible parameter adjustment, adapting to diverse catalyst ink formulas and different substrate specifications. The non-contact coating mode avoids mechanical damage to fragile ion-exchange membranes and porous structural layers, maintaining the original physical and chemical properties of materials. Meanwhile, the high-precision spraying control significantly improves catalyst utilization, reduces experimental material costs, and provides reliable process support for optimizing electrolyzer catalytic efficiency, improving ion conduction performance and extending device service life.
Widely applicable in basic research and small-batch prototype preparation of AEM/CEM electrolyzers, hydrogen production electrolytic cells and related electrochemical devices, the system provides standardized and repeatable coating processes for material innovation, structural optimization and performance verification of new energy electrochemical devices, accelerating the industrialization process of high-efficiency electrolysis technology.
About Cheersonic
Cheersonic is the leading developer and manufacturer of ultrasonic coating systems for applying precise, thin film coatings to protect, strengthen or smooth surfaces on parts and components for the microelectronics/electronics, alternative energy, medical and industrial markets, including specialized glass applications in construction and automotive.
Our coating solutions are environmentally-friendly, efficient and highly reliable, and enable dramatic reductions in overspray, savings in raw material, water and energy usage and provide improved process repeatability, transfer efficiency, high uniformity and reduced emissions.
If you have any technical questions, customization demands, or procurement inquiries about ultrasonic atomization nozzles, feel free to contact our professional sales and technical team for detailed parameters, customized solutions, and industry application support.
Email: market2@cheersonic.com
