Laboratory Ultrasonic Thin-Film Spray Coating System
UAM6000XL-8P High-Performance Laboratory Ultrasonic Thin-Film Spray Coating System
Designed specifically for high-performance laboratory R&D, the UAM6000XL-8P integrates an all-in-one solution with precision control technologies to precisely address core scenarios such as advanced materials research, device prototyping, and process parameter optimization. It serves as a core piece of equipment for efficient thin-film coating experiments in the laboratory. Its multi-module collaborative design can be deeply adapted to the refined experimental requirements of various disciplines.
The system features a compact benchtop design that saves valuable laboratory space while integrating multiple high-performance modules. The servo-driven three-axis motion system delivers micron-level positioning accuracy of ±1 μm and smooth motion trajectories. Combined with a mechanical arm that automatically picks up, transfers, and places experimental samples—for example, in PEM electrolyzer catalyst coating experiments, it automatically loads and unloads 5 cm × 5 cm proton exchange membrane substrates and follows a preset path to uniformly coat Pt/C or IrO₂ catalyst slurries via the three-axis system, precisely controlling catalyst loading (0.1–2 mg/cm²) and eliminating thickness deviations and substrate wrinkling caused by manual operation, with experimental repeatability error ≤3%. The built-in dispersion system pre-treats easily agglomerated nanopowder slurries (e.g., graphene conductive paste, TiO₂ photocatalytic powder dispersions) through high-frequency dispersion to prevent particle agglomeration that would compromise coating uniformity. Paired with the ultrasonic spray head system and laser-assisted positioning, it achieves 0.5‑mm‑level spray positioning on 1 cm × 1 cm micro‑sensor substrates, making it suitable for localized functional coating deposition in micro‑device prototyping. The directional exhaust system rapidly removes solvent vapors (e.g., ethanol, NMP, acetone) generated during spraying, preventing residual gases from affecting the experimental environment and coating performance, and fully complies with laboratory safety standards. Equipped with a high‑temperature heating stage that supports precise temperature control from room temperature to 200 °C (control accuracy ±2 °C)—for example, in hydrophilic/hydrophobic coating modification experiments, polymer substrates can be preheated to 120 °C and fluorine‑based functional coatings cured immediately after spraying, yielding water contact angles of 110–150° and significantly enhancing coating adhesion and abrasion resistance; in thin‑film solar cell buffer layer preparation, the stage temperature can be stabilized at 150 °C to ensure the crystallinity and electrical performance of CdS or ZnO films.
The liquid delivery system employs a precision syringe pump that achieves stable flow output as low as 5 μL/min. Paired with a range of patented ultrasonic spray nozzles, it precisely controls droplet size (adjustable from 1 to 10 μm) and coating thickness (5 nm to 50 μm), enabling precision micro‑flow quantitative coating. For instance, in transparent conductive oxide (TCO) film preparation, it stably delivers ITO or AZO nano‑slurries and achieves uniform coating via ultrasonic atomization, with coating transmittance ≥90% and sheet resistance ≤10 Ω/□, meeting the optical and electrical performance requirements for flexible electronic device R&D. In AR/AG coating laboratory prototyping, it precisely controls coating thickness tolerance to ±1 nm, effectively reducing light reflectance (reflectance ≤1.5%), making it suitable for anti‑reflection/anti‑glare research on optical lenses and display panels. In solid‑state battery electrolyte coating experiments, it accurately delivers sulfide or oxide electrolyte slurries with coating thickness uniformity deviation ≤2%, ensuring ionic conduction efficiency of the electrolyte layer. In antimicrobial coating experiments on medical catheter surfaces, it delivers silver‑ion antimicrobial slurries at micro‑flow rates, forming a uniform nanoscale antimicrobial coating on the catheter inner wall with adhesion meeting ISO 10993 standards, satisfying biocompatibility testing requirements.
This system has broad application prospects, particularly suited to cutting‑edge research fields including new energy (PEM electrolyzer proton exchange membrane catalyst coating, thin‑film solar cell electrode/buffer layer preparation, solid‑state battery electrolyte coating), electronics manufacturing (flexible electronics transparent conductive layer preparation, micro‑sensor AF anti‑fingerprint coating, flexible circuit ink precision coating), materials science (polymer substrate hydrophilic/hydrophobic modification, nanocomposite thin‑film preparation, photocatalytic thin‑film coating), biomedicine (medical device surface antimicrobial/anticoagulant coating preparation), and optical devices (AR/AG functional coatings, optical thin‑film preparation). Whether for post‑synthesis coating performance validation of catalysts, functional thin‑film formulation optimization (e.g., studying the effects of slurry solid content and spraying speed on coating performance), rapid device prototyping and performance testing, or consistent small‑batch production of experimental samples, the UAM6000XL‑8P leverages precise parameter control and stable operation to help laboratories shorten R&D cycles, enhance experimental data reliability, and empower innovative research and technology translation.
About Cheersonic
Cheersonic is the leading developer and manufacturer of ultrasonic coating systems for applying precise, thin film coatings to protect, strengthen or smooth surfaces on parts and components for the microelectronics/electronics, alternative energy, medical and industrial markets, including specialized glass applications in construction and automotive.
Our coating solutions are environmentally-friendly, efficient and highly reliable, and enable dramatic reductions in overspray, savings in raw material, water and energy usage and provide improved process repeatability, transfer efficiency, high uniformity and reduced emissions.
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