UAM1000R Roll-to-Roll Ultrasonic Spray Coating Machine
The UAM1000R ultrasonic spray coating machine is a roll-to-roll continuous precision spray coating equipment specifically designed for thin wire and tubular substrates.
The equipment adopts an integrated continuous operation design, integrating fully automated functions for spraying, drying, and winding, eliminating the need for manual segmented intervention. During production, substrate coating and curing/drying processes can be completed simultaneously. The substrate is fed at a uniform speed, ensuring even coating adhesion. The drying process quickly sets and cures the coating, preventing problems such as coating dripping, peeling, and uneven thickness, resulting in stable processed product quality. After spraying and drying, the finished wire can be precisely wound up by an automatic winding mechanism on the other side of the machine. The entire process—feeding, spraying, drying, and winding—is a fully automated closed-loop operation, significantly simplifying the production process and improving overall production efficiency.
Leveraging mature ultrasonic atomization spraying technology, the equipment can fully atomize the coating, ensuring uniform particle dispersion and eliminating agglomeration and clogging issues, effectively improving coating utilization and significantly reducing material loss compared to traditional spraying methods. Simultaneously, the sprayed coating thickness is uniform and controllable, enabling precision coating processing from nanometer to micrometer levels, adapting to various functional and protective coating needs. The equipment operates stably, has a streamlined structure with no unnecessary moving parts, a low failure rate, and convenient maintenance. It is suitable for long wire and continuous batch production scenarios, and is widely applicable to precision coating processing in industries such as textile fine yarn, precision metal wire, and micro-tubes. It is the preferred equipment for continuous spraying operations on fine wire and tube substrates.
PERFECTING YOUR PROCESS
General Specifications
• Compatible substrates: Various thin, flexible rolls of thread, sewing thread, steel wire, and micro-tubes; compatible with fine-diameter linear and tubular continuous substrates.
• Working mode: Fully automated roll-to-roll continuous operation, simultaneously completing the integrated process of spraying, drying and curing, and automatic rewinding.
• Coating thickness range: It can precisely control thin coatings from nanometer to tens of micrometer scale, with uniform and controllable coating thickness, adapting to various functional precision thin-layer spraying needs.
• Spraying flow rate: 0.1–10 mL/min, supports stepless fine adjustment, and can precisely match the feeding speed according to wire thickness and coating requirements.
• Coating compatibility conditions: The coating viscosity is ≤30cps, solid content is ≤30%, and solid particle size is <10μm; it is suitable for functional coatings and protective coatings with good flowability and penetration.
• Drying system parameters: Online synchronous hot air drying, maximum heating temperature 150℃, temperature control accuracy ±1℃, adjustable from room temperature to 150℃, rapid curing and shaping, preventing coating dripping and peeling.
• Coating utilization rate: With a utilization rate of ≥95%, it significantly reduces paint splatter and waste compared to traditional pneumatic spraying, resulting in energy savings, reduced consumption, and lower production costs.
Advantages
• Highly Adaptable and Precisely Targeted for Specific Scenarios: The equipment is specifically designed for thin, flexible substrates such as pipes, steel wires, fine threads, and sewing threads in roll-to-roll mode. It perfectly adapts to coating processing scenarios for various small-diameter wires and micro-tubes, precisely addressing the pain points of traditional spraying equipment, such as deviation, difficult feeding, and poor adhesion when spraying fine wires.
• Fully Automated Operation with Extremely High Production Efficiency: The integrated closed-loop operation process encompasses feeding, spraying, simultaneous drying, and automatic wire take-up. Coating spraying and curing/drying can be completed simultaneously during operation, eliminating the need for manual intervention or intermediate material transfer.
• Excellent Spraying Precision and Stable, Controllable Coating Quality: Equipped with mature ultrasonic atomization spraying technology, the coating is fully atomized, producing uniform and fine particles, effectively preventing coating agglomeration and nozzle clogging.
• Energy-Saving, Easily Maintained, and Lower Operating Costs: Ultrasonic atomization spraying significantly improves coating utilization. Compared to traditional spraying equipment, it effectively reduces coating splashing and waste, resulting in lower material loss and more controllable production costs.
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